Product Introduction
Power Supply System Configuration
Thin Plate Edge Reheating Equipment is equipped with a dual rectifier 12-pulse power supply system, with a rated power of 5000KW and an operating frequency of 1000HZ. The dual 12-pulse rectifier structure reduces grid harmonic interference and delivers stable power output. It supports long-term continuous reheating operation, and the high-power parameters meet the heating load requirements for mass production of plates.
Applicable Workpieces
Thin Plate Edge Reheating Equipment performs precise targeted reheating only on the edge areas of thin plates. It resolves uneven temperature and excessive temperature difference at plate edges during rolling and forming processes. The equipment heats only the edge zones without raising the overall temperature of the plate body.
Inductor Structural Design
The inductor adopts a common rail integrated design. The common rail layout optimizes the mechanical arrangement of the unit. The guide rail synchronizes the conveying and induction heating components, featuring compact installation and easy disassembly for maintenance. It ensures stable induction heat exchange under high-speed conveying conditions.
Complete Machine Control System
1.The core electrical components are Siemens brand, matched with an exclusive industrial control host.
2.A multi-point temperature measurement module is integrated. Multi-point temperature measurement collects real-time temperature data at different positions on plate edges. The industrial control system adjusts power output through closed-loop regulation. Siemens components guarantee precise control signals and low failure rates, with full traceability of temperature records.
Conveying Operating Parameters
The stable plate conveying speed reaches 60 meters per minute. High-speed operation matches the production rhythm of continuous assembly lines. The induction heating response speed of the equipment synchronizes with fast material feeding, avoiding insufficient edge heating and temperature fluctuations under accelerated speed.
Heating Temperature Adjustment Range
The adjustable heating temperature range is 50℃ to 100℃. Low-temperature reheating fits processes such as plate pre-treatment, softening and stress relief. The adjustable temperature range allows stable constant temperature setting according to process standards of different plate materials.
Product Advantages
1.Local directional heating cuts energy consumption. Only plate edges are heated instead of the whole plate, lowering power consumption compared with full-plate heating devices.
2.High-speed operation fits mass production. The 60 m/min conveying speed connects seamlessly with large continuous rolling production lines without stalling or speed reduction.
3.Reliable temperature control accuracy. Multi-point temperature detection paired with Siemens industrial control stabilizes temperature differences across edge points, reducing defective rates of plate deformation and cracking.
4.Integrated common rail inductor takes up small floor space. The highly integrated frame structure requires no large-scale infrastructure renovation when retrofitting existing production lines.
5.Stable high-power supply. The 12-pulse rectifier suppresses harmonics, maintaining consistent power output during 24-hour non-stop production without power attenuation or grid impact.
Company environment
Manufacturer Supporting Services
Hebei Yuantuo Electromechanical is a professional original equipment manufacturer. We independently manufacture and assemble all core components including power supply, induction coils, conveying frames and control systems. Custom modifications of dimensions and power output are available to fit on-site plate sizes and line conditions. We provide full-cycle services including on-site installation, commissioning and after-sales maintenance.
Customer visit
FAQ
Q: What design is adopted for the inductor of Thin Plate Edge Reheating Equipment?
A: The inductor uses a common rail integrated structure. The layout is compact, easy to disassemble and maintain, and can keep stable heat exchange under high-speed plate conveying state.
Q: Which brand of control components does the whole machine use? Does it support temperature monitoring?
A: Core control parts are Siemens components, matched with independent industrial control host. It is equipped with multi-point temperature measurement module, real-time temperature data collection and closed-loop power adjustment, and all temperature records can be traced.
Q: What is the maximum conveying speed and adjustable heating temperature range?
A: Stable conveying speed reaches 60 meters per minute; heating temperature can be adjusted from 50℃ to 100℃, suitable for plate pre-treatment, softening, stress relief and other low-temperature processes.
Q: Can your factory provide customized transformation services?
A: Hebei Yuantuo Electromechanical is a direct manufacturer. We can adjust equipment size and power according to customers' on-site production line and plate specifications, and supply one-stop installation, commissioning and after-sales maintenance service.
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