Induction Heat Quenching & Tempering Production Line
Induction Heat Quenching & Tempering Production Line

Induction Heat Quenching & Tempering Production Line

The Induction Heat Quenching & Tempering Production Line is a fully‑automatic continuous industrial heat‑treatment system for metal quenching and tempering. Powered by advanced IGBT medium‑high frequency induction heating technology, it replaces conventional resistance furnaces and gas furnaces. This integrated line covers automatic feeding, induction heating, high‑pressure spray quenching, precise tempering, temperature holding, air cooling and automatic discharging, supporting unattended closed‑loop production.
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IGBT Parallel Induction Heating Power Cabinet
 
 

Working Principle

Based on electromagnetic induction heating, the unit generates eddy currents inside metal workpieces for fast, uniform internal‑external heating without thermal conduction from outside. Compared with traditional heating solutions, induction heating brings rapid temperature rise, small thermal deformation and minimal surface oxidation‑decarburization.

 

Core Features & Advantages
 
Medium Frequency Billet Reheating Furnace
 

High processing accuracy and stable quality

Equipped with infrared real‑time temperature closed‑loop control and PLC intelligent control. Segmented induction heating guarantees consistent temperature across workpiece surface and interior. Rotation‑aided conveying keeps workpieces spinning during transportation to achieve circumferentially even heating, controlling deformation within a low range and solving uneven‑hardness defects from old‑style heat treatment.

 

High efficiency and remarkable energy saving

High‑performance IGBT induction power supply delivers high electro‑thermal conversion efficiency, saving 30‑50% energy versus traditional furnace heat treatment. Only the workpiece itself gets heated instead of ambient air and equipment, cutting heat loss. Continuous pipeline operation removes idle waiting time to satisfy large‑volume mass production.

IGBT Medium Frequency Induction Heating Power Supply For Metal Thermal Processing
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Full‑automatic unmanned running

Combines auto feeding, centering, heating, quenching, tempering, cooling, discharging and fault alarm. One‑key startup supports continuous production without frequent manual operation. Intelligent system stores process parameters, supports batch adjustment and real‑time data monitoring, lowers labor cost and reduces human‑caused quality fluctuation.

 

Low consumption & eco‑friendly

Greatly reduces oxidation‑decarburization layer to raise finished‑product yield. No open flame, little noise and zero waste gas during operation. Circulating water cooling system reuses quenching water and cuts water consumption, complying with modern green factory standards.

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Main Line Components

Automatic feeding & discharging system: storage rack plus roller conveyor for orderly material supply

Precision centering & rotation‑aided conveying module: prevents offset and ensures uniform heating

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Induction quenching heating unit: IGBT power source + segmented induction coils

High‑pressure spray quenching system: adjustable pressure & flow annular spray assembly

 

Why Choose Us
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Independent R&D on IGBT induction power supply and whole‑line system solution

 

Full‑set turn‑key service: solution design, manufacturing, technical guidance and after‑sales support

 

Flexible customization for diversified workpiece and production‑site requirements

 

 

Our Partners & Global Cooperation

 

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